How to Replace the Flywheel Key on a Riding Lawn Mower

This step-by-step riding mower repair guide explains how to replace the flywheel key on a riding lawn mower or lawn tractor. The flywheel key is a small rectangular piece of metal that keeps the crankshaft and flywheel aligned when you tighten the flywheel nut. To protect expensive engine components from damage, the flywheel key shears off if the mower blade hits an object hard enough to make the flywheel slip out of alignment with the crankshaft. Replace a broken or sheared flywheel key using a manufacturer-approved replacement part. More on here: https://pickbestlawnmower.com/lawn-sprinkler/

Repair difficulty:
     
Time required:

Less than 60 min.

Parts Required

  • Flywheel key
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Tools Required

  • Wrench set
  • Socket wrench set
  • Flywheel puller
  • Slot screwdriver
  • Hammer
  • Work gloves

Before you begin

Park the tractor on a level surface and set the parking brake.

Let the engine cool.

Wear work gloves to protect your hands.

Instructions

 Warning: Undertaking repairs or maintenance to appliances or power equipment can be hazardous. Should you choose to undertake repairs or maintenance, you are assuming the risk of injury to your person or property. In an effort to reduce the risk, use the proper tools and safety equipment noted in the applicable guide and follow all instructions. Do not proceed until you are confident that you understand all of the steps and are capable of completing the repair. Some repairs or maintenance, however, should only be performed by a qualified technician.

How to Replace the Flywheel Key on a Riding Lawn Mower

Step 1: Disconnect the battery

Turn the ignition switch off and remove the key.

Lift the seat.

Remove the bolt connecting the negative cable to the battery and tuck the cable away from the battery so it doesn’t touch the battery post.

Step 2: Remove the engine blower housing

Lift the tractor hood.

Remove the air duct mounting screws and pull off the air duct.

Turn each air filter cover retaining knob counterclockwise and pull off the air filter cover.

Remove the air filter.

Remove the air filter housing screw.

Remove the front and rear blower housing mounting bolts and lift off the blower housing.

 Tip: Remove the hood to have more room to work.

Step 3: Remove the flywheel bolt and fan

Remove the flywheel screen cap.

Disconnect the spark plug wire and remove the spark plug.

Insert nylon rope into the spark plug hole to jam the piston and keep the crankshaft from turning while you remove the flywheel bolt.

Leave some rope out of the cylinder so it’s easy to remove the rope later.

Remove the flywheel bolt, washer and flywheel screen.

Pull off the flywheel fan.

 Tip: Use an impact wrench to avoid inserting the rope into the cylinder.

Step 4: Loosen the flywheel

Thread the flywheel bolt into the crankshaft.

Position the flywheel puller tool above the flywheel bolt and thread the puller bolts into the pre-drilled holes on the flywheel.

Turn one flywheel puller bolts clockwise to tighten it slightly, and then slightly tighten the other one. Alternate between the two to screw in the bolts, raising the flywheel evenly until the flywheel breaks free from the crankshaft.

If the flywheel doesn’t break loose on its own, tap the top of the flywheel with a mallet to break it free.

Step 5: Remove the old flywheel key

After freeing the flywheel, remove the flywheel puller and flywheel bolt.

Pull the flywheel off the crankshaft.

Remove the remnants of the flywheel key from the crankshaft and flywheel.

Step 6: Install the new flywheel key

Push the flywheel onto the crankshaft and line up the notch in the flywheel with the slot in the crankshaft.

Insert the new flywheel key into the crankshaft slot and push it down flush with the top of the crankshaft.

Step 7: Reinstall the flywheel bolt and fan

Reinstall the flywheel fan and screen.

Position the washer over the crankshaft hole.

Thread the flywheel bolt into the crankshaft and hand tighten the flywheel bolt.

Use a torque wrench to tighten the flywheel nut to 100 ft-lbs.

Pull the rope out of the engine cylinder.

Reinstall the spark plug and reconnect the spark plug wire.

Reinstall the flywheel screen cap.

Step 8: Reinstall the engine blower housing

Position the blower housing on the engine and align the air diverter in the housing.

Reinstall the blower housing mounting bolts.

Reinstall the air filter housing screw.

Reinstall the air filter.

Position the air filter cover on the engine and turn each retaining knob clockwise on the cover.

Reinstall the air duct and secure it with the mounting screws.

Lower the tractor hood.

Step 9: Reconnect the battery

Reconnect the negative cable to the negative battery terminal.

Lower the seat.

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